電動パワートレインは、電気自動車の運転者と同乗者の満足度において重要な役割を果たしており、刺激的な運転体験を生み出すカギとなっています。これを実現するため、現代の電動パワートレインシステムは、高出力密度を発揮しながら非常にコンパクトに設計されており、効率、性能、操縦性を確保するため最適化されています。また、電動パワートレインシステムは、快適な運転体験を確保するために厳しいNVH要件を満たし、車両の安全性を確保するために厳しいEMC規制に準拠する必要があります。最後に、システム耐用年数の要件を満たすために、電動パワートレインシステムの堅牢性を確保しなければなりません。
Developing e-motors with high power density and efficiency is crucial for modern automotive drives. It is equally important to ensure first-class driving characteristics in terms of comfort, economy and sportiness. The AVL E-Motor TS™ Performance is designed to unlock the full potential of your e-motor and inverter. Its advanced mechanics and dynamometer design provide reliable testing at high speeds with precise control accuracy in both stationary and dynamic conditions. Our state-of-the-art software tools provide comprehensive solutions for tuning, analysis, and validation. Achieve fast, powerful, and reliable test results with our proven software tool chain.
The increasing complexity of noise and sound in modern powertrains requires advanced NVH technology. Our expertise in high-speed applications and NVH testing has led to the development of a comprehensive portfolio of standard NVH test system solutions. The AVL E-Motor TS™ NVH offers customization to meet the specific needs of each customer. We focus on creating development environments that efficiently address NVH challenges with a range of solutions categorized into Premium, Precision, and Efficiency setups. These options ensure that we can meet diverse requirements while increasing development speed and sustainability.
Managing electromagnetic emissions and interference is critical for modern vehicles equipped with advanced communication interfaces. Our solutions comply with the latest EMC standards and allow comprehensive assessment and validation under real-world conditions. Our test solutions provide mobile capabilities for full-load EMC testing in existing chambers, minimizing the need for modifications. This mobility facilitates efficient setup and transfer, while our fixed and modular systems ensure uncompromised torque and speed during testing. Our solutions provide a fully equipped environment for e-motor development, ensuring optimal performance of electronic systems.
Increase the reliability and durability of your electric drive system with AVL E-Motor TS™ Durability. This solution is designed to accelerate time-to-market goals by covering a wide range of assessments, including reliability, availability, maintainability, and durability. It supports environmental testing at extreme temperatures and evaluates accumulated mileage, cold start, warm-up, and production batch tolerance. By enabling reliable production of e-motors without extensive road testing, our innovative procedures accelerate mileage accumulation, reduce overall test time, and lower handling costs.
As the e-mobility market expands, manufacturers face increasing demands for industrialization and production volumes. To meet these demands, reliable and future-proof solutions are essential. We support every project phase, from concept to operation, with a comprehensive production test portfolio. Our solutions include loaded and unloaded end-of-line testing, quality audit and conformity of production testing. This approach ensures robust production processes and high quality standards for all produced e-motors, safeguarding your manufacturing operations and increasing product reliability.
NVH（ノイズ、バイブレーション、ハーシュネス）試験システム
AVLは、ISO 3745規格に準拠して設計された3種類の標準NVH TSソリューションを提供しています。20,000 rpmで50 dB(A)未満のノイズレベルを持つハイエンドソリューションは、プレミアムカスタマーに選ばれる最初の選択肢です。また、AVL製品群には、既存のチャンバーで使用するためのモバイル型もご用意しています。→ 詳細はこちら
EMC試験システム
電動パワートレインシステムのEMC放射を測定したり、イミュニティ試験で電動パワートレインシステムにストレスを与えたりするには、EMC試験システムが必要です。AVL E-Axle TS™ EMCはモバイル型または据置型のいずれかとして提供され、どちらもCISPR25規格に準拠しています。→ 詳細はこちら
AVL’s e-motor testing solutions can handle a variety of e-motor types, including Permanent Magnet Synchronous Motors (PMSM), Asynchronous Motors (ASM), and Externally Excited Synchronous Motors (EESM).
AVL’s e-motor testing systems offer precise, efficient, and reliable evaluation of electric drive systems. They help accelerate development, validate performance, address NVH (Noise, Vibration, and Harshness) challenges, ensure EMC (Electromagnetic Compatibility) compliance, and ensure durability and production quality.
Yes, AVL’s e-motor test systems can be used in various industries beyond automotive. These systems are versatile and can be applied to mobility sectors such as aviation, rail, marine and stationary sector. Additionally, AVL provides specialized test systems for high-performance applications in motorsport. This flexibility makes AVL’s solutions suitable for a wide range of electric motor testing needs across different industries.
AVL provides a comprehensive portfolio of NVH test systems, including customizable solutions to meet specific customer needs. These systems help manage noise and vibration challenges, ensuring a quiet and comfortable driving experience. AVL offers different standardized test system setups: The Premium Setup achieves the lowest noise at high speed, the Efficiency Setup offers the highest modularity, and the Precision Line enables a complete microphone hemisphere without interference from mechanical surfaces, ensuring accurate sound measurements.
AVL’s EMC test solutions comply with the latest standards (CISPR 25 and ISO 11452-2) and allow comprehensive assessment and validation under real-world conditions. They offer both mobile and fixed testing solutions to ensure e-motors meet EMC standards. The standardized Interface with Rohde & Schwarz R&S®ELEKTRA EMC test equipment automation and AVL PUMA™ testbed automation ensures smart and efficient testing in dynamic real driving conditions with realistic results.
AVL’s state-of-the-art software tool chain provides comprehensive solutions for automation, calibration, analysis, and validation. These software products help achieve fast, powerful, and reliable test results, post-processing and optimizing the overall efficiency of e-motor development. Browse here to learn more: AVL PUMA™, AVL CAMEO™, AVL CONCERTO™, AVL IndiCom™, AVL PUMA™ Machine Learning, Testbed.CONNECT™, AVL ISAC™.
Yes, AVL offers a complete production test portfolio, including end-of-line testing (EoL), quality assurance (QA), and conformity of production testing (CoP). These solutions ensure robust production processes and high-quality standards for all produced e-motors.
AVL’s high-speed e-motor test system can handle performance and function tests up to 60,000 rpm (even up to 125.000 rpm for racing applications). These systems provide precise control accuracy in both stationary and dynamic conditions, supporting the development of high-speed e-motors.
Yes, AVL offers advanced climatic chambers specifically designed for e-motor testing. These chambers can simulate a wide range of environmental conditions, from extreme cold (-40° C) to intense heat (up to +150°C) as well as humidity, ensuring that e-motors are thoroughly tested for durability and performance under various scenarios. The test systems are equipped with advanced safety features to handle critical thermal issues and ensure the protection of both the test components and the surrounding facilities.
AVL’s e-motor testbeds are designed to meet various performance levels, including power, current, voltage, speed, and torque. They are optimized for different technologies and performance metrics, ensuring a fast and reliable test process. What makes the AVL test systems unique, are elements like the AVL SPECTRA™ family with latest Sic technology inside for best dyno performance and control capabilities, tools like the Universal Inverter or the Dynamic Torque Sensor, the holistic software-toolchain including the automation software PUMA, that also covers machine learning, and measurement devices such as AVL X-ion power analyzer including e-motor specific applications.
AVL offers modular test systems (containers) that can be easily scaled up. By adding more test modules, you can increase your testing capacity without significant downtime. Another way to maximize testing is the implementation of AVL’s advanced automations systems PUMA or request a consulting by our support team: They provide on-site assistance, training and maintenance to ensure your test systems are always running at optimal capacity.
AVLは、eモーターテストベンチ、製品、ソフトウェアツールを調整・最適化し、eモーターの試験だけでなく、お客様の電気自動車に最適な電動パワートレインが確保できるように開発推進に最適な形で提供することに情熱を注いでいます。パフォーマンス、NVH、EMC、耐久性、生産試験システムなどの幅広い製品群を通じて、こうした目標を達成するための適切な基盤を提供しています。
– AVL List GmbH システムラインマネージャー（電動パワートレイン） Mario Propst
e-モーター試験向けクラス最高の自動化システムです。
AVL CAMEO 5™は、自動車ソフトウェア試験におけるキャリブレーションと検証をさらに成熟させています。
The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.
AVLの専用試験システムで、電動パワートレインの電磁適合性の妥当性確認を行います。
速度とトルクを最適に表示する、お客様独自の電動パワートレイン開発向け試験システム
- 最適化された試験システムとツールチェーンによる電動パワートレイン開発工程の期間短縮
- 高度な試験手法によるコスト削減
- 高性能ダイナモメーター：20,000 rpm、1,000 Nm（および最適化された機構）
- CAMEO 4™のオンラインモデリングと最適化により、キャリブレーション作業に要する時間を短縮し、結果を改善
The Added Value
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Optimized Testing Efficiency: Our advanced testing systems deliver rapid and accurate evaluation of e-motors, including PMSM, ASM, and EESM, expediting vehicle integration.
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Enhanced NVH Management: Our customizable NVH testing solutions effectively handle noise and vibration challenges, ensuring a quiet and comfortable driving experience.
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Superior EMC Compliance: With mobile and fixed testing solutions, we ensure e-motors meet the latest EMC standards and operate reliably within existing communication systems.
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Advanced Durability Testing: Our Durability system boosts e-motor reliability through extensive environmental and mileage tests, reducing the need for costly road tests.
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Comprehensive Production Testing: Our testing solutions cover all production phases, from End-of-Line testing to Quality Audits, ensuring manufacturing efficiency and product quality.
世界各地に存在する電動パワートレイン専門家たちの協力を得ることで、AVLには各種電気自動車向け最新のe-モーターおよびインバーターのエンジニアリング・試験に関する総合的なノウハウがあります。こうした専門家の多くは、お客様のサポートやプロジェクト実施のため、AVLの関連会社やグローバルテクニカルセンターやエンジニアリングセンターに配置されています。
15
e-モーターテストベンチ事業経験年数
> 300
世界中で使用されているe-モーター試験システム
完全性
製品群、既存のパフォーマンス、NVH、EMC、耐久性、およびEOLテストベンチ
45
関連会社が世界各地でのサポートを提供
45
テクニカルセンター／エンジニアリングセンター
AVL RACETECH, the motorsport department of AVL, presents the prototype of an innovative H2 internal combustion engine. The power unit is a compact, hydrogen-powered 2-liter turbo engine, with intelligent water injection, which achieves a totally new performance level. The first racing engine that AVL RACETECH is developing and building in-house.
