The increased complexity of hybrid propulsion systems means that standard development methodology has started to reach its limits. This is because a disproportionately high number of different test runs is required to fully cover all driving situations. We offer a solution to the problem, using a model-based development approach. This optimizes the development tasks considerably, by employing physical, empirical models for the engine, exhaust gas aftertreatment, and the entire system.
In addition, regarding RDE, we have introduced a new generation of portable emissions measurement systems (PEMS). Based on our longstanding experience in automotive test systems, we have a profound understanding of the newly evolved needs, and provide solutions that help our customers overcome these challenges. From 100% virtual test beds to 100% real-world testing, we support all stages of the development process with our advanced solutions.
Hybrid and Engine Testing
Our proven AVL Engine TS™ and the state-of-the-art AVL Engine TS™ (TS stands for test system) for Hybrid Electric reflect today’s requirements for hybrid engine development tasks. The test systems are tailored to your needs for testing various hybrid architectures – from mild to plug-in hybrids. Depending on your requirements, we can upgrade your existing testbeds with dedicated solutions, or offer new installations.
Alternative Fuel Engine Testing
Besides hybridization, fuels such as hydrogen, e-fuels, natural gas, biofuels, and alcohol fuels are promising alternatives for reducing emissions and greenhouse gases. However, this variety of fuel options for engine-based propulsion systems leads to challenges in complex development and testing facility installations. We have the right testing solutions available to address the extended requirements for supply, measurement, and testing technology, in combination with enhanced safety aspects.
Transmission Testing
The intensifying complexity of modern propulsion systems is placing increasing demands on the instrumentation and test systems. Parallel development activities of key propulsion system components (ICE, hybrid engine, e-drive, transmission, etc.) require transmission testing activities at the earliest possible development stage. AVL Transmission TS™ is designed to help you manage the validation of any transmission throughout the development process.
Powertrain Testing
AVL Powertrain TS™ is designed to help you manage the complex validation of ICE-driven vehicles, HEVs, PHEVs, BEVs, and FCEVs throughout the development process. AVL has a wealth of experience in the development of propulsion system test systems for passenger cars, light-duty and heavy-duty trucks, busses, tractors, and off-road vehicles. Our solutions can be applied to a wide range of applications.
Vehicle Testing
AVL Vehicle TS™ is integral in supporting and managing the complex vehicle development, system- optimization, validation, and calibration task in an environment of increasingly complex vehicle propulsion systems during the later stage of the development process. We provide testing solutions when all components are integrated into a vehicle and interdependencies, as well as proof of concepts, are performed.
Production Testing
To handle the increasing complexity in internal combustion engine development and avoid costly recalls, OEMs need advanced tools and smart testing methods that consider the manufacturing and assembling process. At AVL, we have the skills, experience, and expertise to meet these challenges head on. Our portfolio for production testing covers all sectors, such as light-duty, mid-duty, and heavy-duty engines.
AVL is the global partner for the most efficient, flexible, and reliable testing solutions, for all ICE-based and hybrid transportation vehicles, for components, and for complete systems, and using the most innovative technologies.
> 50
years of experience in ICE/hybrid propulsion testing
> 3500
experts globally