Hybrid and Engine Testing

Modular Test Systems for Today's and Tomorrow's ICE and Hybrid Development

we offer advanced hybrid and engine test systems designed to support the development of ICE and hybrid propulsion technologies. Our comprehensive solutions, coupled with expert support and precise simulation models, enable efficient and reliable testing from concept to production.

TC Stuttgart

Our hybrid and engine test systems provide highly flexible development environments for the precise testing of internal combustion engines (ICE) and their hybrid components. These test systems feature accurate test and measurement systems that ensure high reproducibility and reliable results.

For hybrid engine development, our systems use battery emulators to act as electric power sources or sinks, delivering highly realistic battery behavior emulation on the testbed. Dedicated fuel supply installations, including conditioning and consumption measurement, support multi-fuel testbed operation, enabling a versatile testing environment.

Engine testing has been at the heart of AVL for more than 70 years, creating a legacy of unparalleled expertise in the field. Over the decades, this in-depth knowledge has been demonstrated in the installation and operation of thousands of engine testbeds around the world. From traditional ICE to advanced hybrid systems, AVL has consistently pushed the boundaries of engine testing technology.

Our dedicated powertrain engineering team plays a key role for our success. This global network of experts continuously refines and enhances our test systems to meet the evolving needs of the mobility industry.

Engine Testing

We offer a comprehensive portfolio of engine test systems that address a broad spectrum of research and development challenges in the automotive and mobility sectors. Our solutions are tailored to support the development of both internal combustion engines (ICE) and hybrid propulsion systems, ensuring high precision and reliability across all stages of the development lifecycle.

Our test systems are equipped to handle a wide range of complex tasks, including:

  • Hardware Verification

  • System Integration, including Hybrid Components

  • ECU / HCU Calibration

  • Hybrid Operating Strategy Implementation

  • Fuel Consumption Optimization

  • Electric Charge Determinations.

  • Steady-State and Dynamic Duty Tests

  • Engine Response Optimization

  • Exhaust Emissions Development and Homologation

Our advanced engine test systems offer unmatched accuracy and flexibility to solve even the most complex development challenges. With our technology, engineers can accelerate innovation while ensuring optimal performance and regulatory compliance.

 

testbed
See a portrait of Michael Messner

At AVL, we are committed to driving innovation in engine and hybrid testing. Our cutting-edge technology empowers our customers to overcome today’s development challenges while preparing them for the future of mobility."

– Michael Messner, Global Business Unit Manager, AVL List GmbH

At AVL, we ensure the efficient use of the testbeds through continuous improvement, driven by our in-house engineering expertise. Our dedicated powertrain engineering and test system development teams work closely together to ensure seamless integration at all stages of development.

The holistic product portfolio, in which our hybrid and engine test systems play a key role, provides a fully integrated solution that supports the development process from the initial concept phase through to production. By linking individual development steps with consistent and advanced development methodology tools, we enable effective and efficient progress throughout the entire lifecycle.

In addition, our Test Application Support team is available around the world, providing customers with first-hand expertise to solve complex development challenges. Our engineers guide customers through every stage of the development process, providing in-depth knowledge and practical insight.

To ensure a right-first-time approach, we utilise our system integration test environments, where complex test system configurations can be thoroughly verified prior to delivery. This approach ensures the highest levels of accuracy and reliability. By combining realistic test conditions with AVL simulation models, we provide accurate, real-world test results to drive successful product development.

AVL EMCON 6
AVL EMCON 6™

The market-leading testbed monitoring and control system for a variety of propulsion systems

AVL Opacimeter
AVL Opacimeter

The AVL Opacimeter is a highly dynamic partial-flow measuring instrument for the continuous measurement of exhaust gas opacity (in particular from diesel engines).

Customer Services
Customer Services for Testing Solutions

The AVL Customer Services organization consists of more than 700 service- and application engineers worldwide, operating from more than 50 locations. Our global footprint is your local benefit.

e-storage
AVL E-STORAGE SiC™

Battery tester and emulator for research and development, testing and validation.

SPCplus background
AVL Smart SamplerPLUS

Partial flow dilution system for regulatory particulate matter (PM) measurement of internal combustion- and H2-ICE engines. 

IODP
The Integrated and Open Development Platform

Interconnect all elements of the vehicle development process – independent of tools or suppliers – and gain immediate access to the entire knowledge and skillset of your simulation, testing and methodology departments. 

AVL Smoke Meter
AVL Smoke Meter

The AVL Smoke Meter is designed to automatically measure soot content in the exhaust gas of combustion engines. The device meets the requirements of ISO 10054 and ISO 8178-3.

CONCERTO 6 AVL
AVL CONCERTO

Transform your e-mobility analysis with AVL CONCERTO 6™, featuring fast data access, AI-driven technologies, advanced visualizations and calculations, and auto-generated reports for superior performance and precise insights.  

AVL APC App
AVL APC xApp

The AVL Particle Counter (APC) product family measures the concentration of solid particles even under severe conditions. The “x” in the name “xApp” refers to the multiple number of extreme applications. 

e-storage bte
AVL E-STORAGE BTE™

Battery tester and emulator for research and development, testing, and validation purposes.

Your reliable partner in hybrid and engine testing solutions

AVL’s comprehensive worldwide network of experts allows best customer vicinity, ensuring consistent and connecting testing fields globally. Wherever your R&D challenges take you, we are always close at hand, ready to provide the service you need.

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> 4000

engine testbed installation projects successfully completed

> 100

hybrid & engine testbeds operated in AVL Tech Centers around the world

> 70

years of test system development experience

> 1000

test system experts active globally