The complexity of test systems and their integration into buildings is increasing, presenting new challenges for organizations. The coordination and management of interfaces across various disciplines, including electrical, mechanical, and data systems, requires specialized expertise. However, many companies are experiencing a shortage of in-house resources in these critical areas. Cost-cutting measures aimed at non-core business activities have resulted in the downsizing of departments, making it increasingly difficult for organizations to effectively manage these complex integration processes.
Brick-and-Mortar Solution
We distinguish between brick-and-mortar and modular construction projects. For brick-and-mortar projects, which are traditionally constructed on-site using concrete methods, our focus is on providing state-of-the-art measurement and testing technology. In addition, we provide essential building services directly tied to the project and offer comprehensive conceptual planning for the entire construction process. Depending on the specific needs and market conditions of our clients, we also have the capability to deliver the physical building itself.
AVL Tech Center Modules
Our modular construction projects feature prefabricated modules, including containers, that are meticulously pre-assembled at our facilities. Each module is equipped with integrated mechanical, electrical, and plumbing (MEP) systems, as well as measurement and testing technology. Delivered to the end customer as a complete, ready-to-use module, our approach significantly accelerates the construction process. By shifting interface risks from the construction site to our controlled environment, we ensure risk reduction and enhance project efficiency.
A hybrid solution between brick-and-mortar and prefabricated testbed modules is also possible. A building of limited complexity and cost is constructed and the modules are moved into it. The media facilities can either be part of the modules or centrally located. The building is sometimes equipped with the planned number and types of testbeds from the start, or alternatively, it is started with a limited number of testbeds and expanded over time as the test needs grow.
The AVL Tech Center Solutions offers and executes projects with a holistic view of the entire scope. We combine various test systems and find the best way to size our customer's facility - as large as necessary, as small as possible, to create the best solution.”
– Andreas Bohmann, Solution Engineer, AVL List GmbH
We have in-depth knowledge of testbed operations, tech center planning, and especially MEP component sizing. This allows us to design and build testbeds that meet specific needs at a low investment cost. It also enables us to evaluate the requirements of individual components in terms of the overall result. This ensures that the originally formulated overarching requirement for the tech center is broken down to the individual systems and finally aggregated again when the overall system is integrated.
Benefits at a Glance
- Global network of facility engineers covering all standards for the relevant markets.
- Global service network providing full service for maintenance and repair of Tech Centers, including MEP components.
- In-house developed virtual reality solutions for design review of building concepts.
- In-house developed augmented reality solutions for maintenance and training activities.
For battery (module/pack) testing, we offer complete test systems, stand-alone equipment, or even entire turnkey test labs.
Your success is our goal. This is what we are aiming for and this is how we understand AVL Customer Services since decades. Our goal is not new, but the way how we do it, is constantly evolving.
For battery cell testing, we offer complete test systems, stand-alone equipment, or even entire turnkey test labs.
Due to new technologies, processes and regulations, tech centers became more complex. These new developments impact both energy consumption and testing costs. At AVL, we see it as our responsibility to act in an environmentally friendly and sustainable manner while fulfilling the highest technical, economic, and quality requirements.
AVL has a wide portfolio consisting of dedicated e-motor test systems, software, tools, and processes to test and validate these modern e-drive systems in shortest time and with highest quality standards.
Our state-of-the-art VR, AR, and 3D scanning technologies bring added value to your testbed and facility. With immersive reality, we drive efficiency, quality, and collaboration throughout your entire value chain.
The inverter is very complex, and its behavior and handling influence the driving experience significantly. It needs to be tested and developed without further influences of other components. Learn more about our test system (TS) for inverter.
Customer requirements show the need for additional test capacity for ambitious product development plans. AVL Tech Center Modules significantly shorten this process. The flexible, location-independent and easily relocatable modular test system is particularly helpful.
Our customer base is global, with test facilities located worldwide. They frequently request our support in modernizing or repurposing their existing facilities. Our services cover the full spectrum of tech center development, from planning to operation, considering the needs greenfield and brownfield sites.
At AVL, we develop e-axle solutions that can be easily installed without impacting the productivity of your engineering facility.
AVL Tech Center Consultancy combines innovation and cost-effectiveness to anticipate market shifts and provide future-proof investment advice. Our global expertise and practical experience ensure insightful consultancy for informed decision-making.
A vehicle thermal management system has a significant effect on the energy efficiency of the entire vehicle and the durability of all components in the propulsion system, such as the battery and inverter. Highly efficient systems require extensive calibration and testing time at vehicle level, which has a huge impact on development costs and timing.
We have facility design engineers in seven locations worldwide. With powertrain engineering also located around the world, we always have an up-to-date, in-depth understanding of current market developments, which we incorporate into the local facility design.
> 1,000
testbeds with AVL facility design.
> 400
Tech Center Modules delivered.
> 100
specialized staff globally.
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With captivating stories and insightful interviews, we invite you to join us as we embark on the exciting journey of AVL, diving into our rich history and envisioning the endless possibilities ahead.
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The vehicle diagnostics and measurement technology specialist achieved first place at the Styrian ALC awards in the Big Player category