Conventional propulsion systems and the infrastructure are only loosely connected, while plug-in electrified vehicles are strongly connected to the infrastructure. New standards and norms regarding connections, communication, safety, etc. had to be established between OEMs and the industry in recent years. It is desirable to move charging test activities to a controlled test environment to reduce test costs, accelerate development, improve V&V, and enhance quality and customer experience. Simulated charging enables testing of various communication protocols as well as misuse or failures/malfunctions of charging stations. For AC charging, different mains supplies can be tested depending on the region, e.g. JP, US and EU.
Test Actual and Future Standards
DC: CCS1, CCS2, CHAdeMO, GB/T; AC: Type 1, Type 2, GB/T; In future: CHaoJi, CCS Extended, Heavy Duty.
Focus on Communication Tests
Manipulate communication between charging station and vehicle.
Cover a Wide Range of Testing
High power and related derating tests including failure emulation on high voltage.
Designed to Be Future-Proof
Need for conformity and interoperability is addressed.
Provided Reversability
CP, PP manipulation for automatic plugging and unplugging.
High Flexibility
Possibility to do bidirectional charging – V2G, V2H, V2V, V2L.
The flexible system enables testing of charging processes for electric vehicles. This allows our customers (OEMs, Tier 1) to perform good tests, which reflect the behavior of a successful battery charge at a charging station, as well as error tests, such as checking the reactions of the vehicle to these situations in the event of error messages. Bidirectional charging is also possible: it will be required in the context of new standards and can already facilitate your testing process. Conformance and interoperability tests can also be automated and integrated into the system.
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Communication Test
The communication between charging station and vehicle can be analyzed and tested. If necessary, the communication can be influenced or the reaction can be checked if a problem occurs during the charging process.
High Power and Bidirectional Charging
Our powerful AVL E-STORAGE not only enables supply over the entire range (voltage, current, power) of charging applications, but is also prepared for the increasingly important bidirectional testing.
AC Emulation
The optional use of a power supply emulator makes it possible to test different power supplies by region, e.g. JP, US and EU. With this tool it is also possible to emulate phase failures and frequency fluctuations.
Highly Automatable
Specific load test packages can be executed automatically with the test system. It is also possible to simulate the plugging process of the charging connector.
Our Vehicle Charger TS™ is the ideal tool to enable testing of different communication protocols, and misuse or malfunctions of charging stations. With it you can reduce test costs, and accelerate development times.”
– Helmut Richter, System Line Manager, AVL List GmbH
AVL E-Mobility Testing Solutions – Brochure
Tested and Trusted.
AVL Vehicle Charger TS™ – Solution Sheet
Fast development and validation of electric drives.
AVL Battery Test Systems – Solution Sheet
The development of high voltage (HV) systems for electric and hybrid vehicles requires rigorous testing and validation to ensure safety and reliability. The HV system testbed is a specialized facility designed for this purpose, providing a controlled environment to evaluate the performance and behavior of HV systems under various conditions.
Battery tester and emulator for research and development, testing and validation.
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AVL List GmbH has appointed Matthias Dank as new board member and Executive Vice President (EVP). The top manager with international experience was previously at McLaren Applied, where he was Director of Motorsport.
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