Service

Testing 4.0 for Mobility and Energy Systems

The AVL Test and Data Factory delivers scalable Testing as a Service (TaaS) across global facilities and experts to enable fast, high quality, data driven and AI supported product validation.

AVL Testing Services

The accelerating pace of product development requires increasingly complex testing while budgets, timelines, and resources remain constrained. Whether validating ICE, hybrid or electric powertrains, electrolyzers, or battery and fuel cell systems, the need for specialized infrastructure, expertise, and reliable data continues to grow.

AVL Test and Data Factory is a one-stop shop for outsourced automotive testing and energy systems testing. With over 70 years of experience, digitalized test facilities, and a global footprint, we deliver ready-to-use results. Our Testing approach goes far beyond execution: we support test planning and optimize validation strategies to accelerate development.

The transition to electrification, hydrogen, and e-fuels is increasing the complexity of testing across industries. Combined with evolving regulations and shorter development cycles, this requires a new level of testing intelligence.

Test Factory

Time and Cost Efficiency

Shorter time-to-market increases pressure on budgets. Efficient testing is essential to protect ROI.

Sufficient Capacities 

Internal test facilities often reach limits, reducing flexibility and extending timelines.

Required Testing Expertise

New technologies demand specialized knowledge and modern validation strategies.

Suitable Equipment

Advanced products require advanced testbeds, which often involve high investment.

Safety and Compliance

Testing high-voltage and hydrogen systems requires strict safety standards and certified environments.

Test Factory AVL Dynoultra

AVL delivers both stand-alone testing and integrated development programs. Our holistic approach extends beyond traditional testing by optimizing validation strategies and improving efficiency.

Global 24/7 automated testbeds cover performance, durability, NVH, and more. Digital workflows ensure high-quality data, seamlessly integrated into platforms such as AVL CONCERTO or modern analytics and AI ecosystems.

The AVL Test Factory provides access to leading global testing capabilities across mobility, energy, and industrial applications. With over 1,250 experts, more than 230 testbeds, and decades of experience, we ensure consistent quality and scalable capacity.

Comprehensive Portfolio

From single tests to full programs – one partner for all technologies.

Engineering Consulting

Optimization of DVPs, reduced test effort, faster validation.

Quick Troubleshooting

Fast root cause analysis minimizes delays.

Smart Test Planning and DVP Optimization

Advanced methods such as DoE, co-simulation, and AI focus validation on critical areas, improving efficiency and accelerating defect detection.

Digitalized Test Execution and Monitoring

Testing is performed in fully connected facilities with 24/7 automation and real-time remote access.

Data Analytics and Reporting

Structured data, automated reporting, and dashboards enable faster insights and reduce manual effort.

Development Support and Transformation

AVL supports the entire lifecycle, from prototyping to certification, enabling data-driven, AI-supported development.Efficient testing is not only about identifying issues but also unlocking improvement potential through data-driven insights.

Vaughan Morton

Efficient testing is not just about finding problems; it's about discovering opportunities to improve. Embrace the challenges and use them as a catalyst for innovation and growth. By leveraging the power of data, we can make informed decisions, identify patterns, and continuously improve our testing strategies, ultimately leading to more efficient and effective product validation."

– Vaughan Morton, Chief Engineer, DF Test Factory, AVL List GmbH

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AVL Testing Services – ICE and Hybrid

AVL's ICE and hybrid testing portfolio covers powertrain testing across the full power range of up to 2.5 MW and spans all development phases. Our environmental simulation capabilities include climatic testing from −40 °C to +60 °C and altitude simulation up to 5,000 meters, ensuring validation under realistic operating conditions.

AVL Testing Services
AVL Testing Services

AVL supports the full range of fuel cell and electrolyzer validation, from single-cell PEM and SOC testing through to MW-scale system integration. Backed by dedicated expert teams and globally distributed facilities, our capabilities serve both mobility and stationary applications.

AVL Testing Services
AVL Testing Services – E-Mobility

AVL's e-mobility testing portfolio covers comprehensive battery testing at cell, module, and pack level, e-motor validation, and e-axle testing at system-relevant speeds and loads. Dedicated HV safety environments and system-level testing via the PaViL testbed complete the offering.

AVL Testing Services – Vehicle
AVL Testing Services – Vehicle

AVL provides full vehicle testing and validation for passenger cars, commercial vehicles, off-road vehicles, 2-wheelers, and agricultural machinery – covering climatic laboratory testing, test track operations, ADAS testing, and brake testing.

AVL Testing Services – Certification and Homologation

AVL provides global support for regulatory compliance, including type approval and homologation processes across all major markets. Our Technical Service Witnessed Testing provides efficient, regulatory-aligned validation as a practical and cost-effective alternative where full ISO 17025 accreditation is not required.

Solution Sheet: Testing as a Service (TaaS)
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Solution Sheet: Data Management Consulting
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Interested in our testing services? Drop us a message via our contact form – we're happy to answer your questions and find the right solution for you.

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